Adult/Feminine Pull Up Diaper Production Line With Auto Bagger

Full Servo Adult/Feminine Pull Up Diaper Production Line With Auto Bagger

Full‑Servo Production Line for Adult Diaper & Menstrual Pant (Compatible Design)

Main Parameter

1. Overall size: 45.5m x 10.6m x 4.5m (for reference only)  
2. Machine size: 39.6m x 2.5m x 3.2m (based on the product provided by client)  
3. Design speed: 400-500pcs per minute  
4. Work speed: 250–450pcs per minute  
5. Rejection rate: ≤2% (excluding scrap caused by hot melt, materials splicing or joint)  
6. Power source: 380V, 50HZ/60HZ (3 phase, 4 lines + ground wire)  
7. Machine capacity: 400KW approximately  
8. Air pressure: 0.6–0.8Mpa  
9. Machine weight: 97Tons approximately

Configuration

1. Product structure: Upper & lower tissue(or airlaid), Cotton core(mix with SAP), Topsheet hydrophilic nonwoven, ADL, Leak cuff hydrophobic nonwoven, Back sheet, Waistline nonwoven, Waist nonwoven, Waist elastic, Pouch film(for Menstrual Pant).

2. Product size: Adult Pant 700mm*780mm, Menstrual Pant 560mm*620mm, to be customized.

3. Program system: Servo driven, intelligent HMI touch screen man-machine interface.

4. Tension system: Tension control with buffer system, automatic web guiding system, to ensure materials stable working at ZERO speed splice.

5. Driven system: Servo drive, digital size change, ensure run synchronously at full process.

6. Safety system: Safety guard for operating side, emergency stop switch, security identifier, safety pull wire at driven side.

7. Packaging system: Auto stacker(dual push dual exit)and auto bagger to be defined by customer need.

8. Web guiding system: Germany BST/USA FIFE. Customized function available.

Full‑Servo Production Line for Adult Diaper & Menstrual Pant (Compatible Design)

This is a high‑speed, fully automated production line engineered with a compatible dual‑product design, capable of manufacturing both adult diapers (incontinence briefs) and menstrual pants (period panties) on the same equipment. By simply adjusting key parameters and changing some raw material rolls, the line can switch between producing adult diapers and menstrual pants, offering maximum flexibility and return on investment for manufacturers.

The core technology is the full‑servo drive system, which ensures precise synchronisation, digital size changeovers, and superior product quality at high production speeds.

Core Systems & Features

A typical full‑servo production line for adult diaper & menstrual pant comprises the following systems and features:

• Product Structure:

  • Adult Diaper: Upper & lower tissue (or airlaid), cotton core (mixed with SAP), topsheet hydrophilic nonwoven, ADL (acquisition distribution layer), leak‑cuff hydrophobic nonwoven, backsheet, waistline nonwoven, waist nonwoven, waist elastic.

  • Menstrual Pant: Similar structure but additionally includes a pouch film (for enhanced leakage protection), and may have a different fit and size.

• Product Sizes (customisable):

  • Adult Pant: 700mm × 780mm (unfolded)

  • Menstrual Pant: 560mm × 620mm (unfolded)

  • Other sizes can be customised upon request.

• Drive & Control System:

  • Full‑servo motors drive all critical stations, ensuring precise synchronisation.

  • Intelligent HMI touchscreen man‑machine interface for parameter setting, monitoring, and data management.

  • Digital size changeover – quick recipe‑based switching between adult diaper and menstrual pant production.

• Tension & Web Handling:

  • Tension control with buffer system to maintain stable material feed.

  • Automatic web guiding system (Germany BST or USA FIFE) to ensure straight and accurate material travel.

  • Zero‑speed splicing technology enables non‑stop roll changes, boosting overall efficiency.

• Safety System:

  • Safety guards on operating side, emergency stop switches, security identifiers, and safety pull wires on the driven side – all comply with CE standards.

• Packaging System:

  • Auto stacker (dual push, dual exit) and auto bagger – customisable per customer requirements.

• Quality Control:

  • Optional integrated camera inspection systems for online size checking, location detection, missing part identification, and stain scanning.

 Key Technical Parameters

Based on typical configurations (actual values may vary by model):

Advanced Highlights & Customisation

• Dual‑product compatibility: The line can run both adult diapers and menstrual pants with minimal changeover time, reducing capital expenditure and floor space requirements.

• Modular design: Facilitates easy maintenance and future upgrades.

• CNC precision‑machined parts ensure long‑term reliability and accuracy.

• CE certified – designed to meet European safety standards.

• Customised functions available, including special pouch film handling, different product shapes, and automatic packing solutions.